🏭 How Koi Kratom Packages Their Products (Facility Tour)

 

 Koi Kratom 

KOI Kratom has built a reputation for premium botanical products — from capsules and powders to extracts and tablets — all backed by rigorous lab testing and clean branding. But what happens behind the scenes before these products arrive at your doorstep? While KOI hasn’t released a public facility tour, we can construct a detailed walkthrough based on industry best practices, customer feedback, and KOI’s own quality standards.

This guide offers a comprehensive look at KOI Kratom packaging process, modeled after GMP-compliant botanical facilities. From raw leaf arrival to final fulfillment, we’ll explore each step with precision and transparency.

🌿 Step 1: Raw Material Arrival & Quarantine

✅ Sourcing

KOI Kratom sources its raw kratom leaf from trusted farms in Southeast Asia, primarily Indonesia and Thailand. These regions are known for their rich soil, tropical climate, and generational expertise in kratom cultivation.

✅ Arrival Protocol

  • Raw leaf arrives in sealed, moisture-controlled containers

  • Each shipment is tagged with a batch ID for traceability

  • Materials are stored in a quarantine zone until cleared by lab testing

✅ Initial Inspection

Before processing begins, KOI’s team performs:

  • Visual checks for color, texture, and moisture

  • Aroma tests to detect freshness or spoilage

  • Moisture content analysis to prevent mold growth

Only batches that pass these inspections move forward.

🧪 Step 2: Lab Testing & Alkaloid Profiling

KOI Kratom prioritizes purity and potency — and that starts with rigorous lab testing.

✅ Testing Parameters

Each batch is screened for:

  • Mitragynine and 7-hydroxymitragynine levels

  • Heavy metals (lead, arsenic, mercury, cadmium)

  • Microbial contaminants (E. coli, salmonella, mold)

  • Pesticide residues

✅ Third-Party Verification

KOI uses independent labs to verify results, ensuring transparency and consumer trust.

✅ Certificate of Analysis (COA)

  • Each product batch receives a COA

  • COAs are linked to QR codes on product labels

  • Customers can scan and view lab results instantly

This level of transparency sets KOI apart from generic kratom vendors.

🧼 Step 3: Clean Room Processing

Once cleared, raw materials enter KOI’s GMP-compliant clean rooms for processing.

✅ Facility Standards

  • HEPA-filtered air systems to reduce airborne contaminants

  • Sanitized stainless steel equipment

  • Temperature and humidity control

✅ Employee Protocols

  • Staff wear lab coats, gloves, hairnets, and masks

  • Shoes are covered or sanitized before entry

  • Hands are washed and sanitized between tasks

✅ Powder Milling

  • Raw leaf is ground into fine powder using industrial grinders

  • Powder is sifted to remove stems and veins

  • Final product is stored in airtight containers until packaging

💊 Step 4: Capsule Filling & Inspection

KOI’s capsule line is one of its most popular formats — offering precision dosing and portability.

✅ Capsule Machine Setup

  • Automated machines fill gelatin or vegetarian capsules

  • Each capsule is weighed to ensure uniform dosing

  • Machines are calibrated daily for accuracy

✅ Quality Control

  • Random samples are pulled for weight verification

  • Capsules are inspected for cracks, leaks, or discoloration

  • Defective units are discarded immediately

✅ Batch Logging

  • Each capsule batch is logged with:

    • Strain name

    • Alkaloid content

    • LOT number

    • Expiration date

This ensures full traceability from farm to bottle.

🧃 Step 5: Extract & Shot Packaging

KOI’s extract line — including shots, tablets, and capsules — requires specialized handling due to its potency.

✅ Liquid Extracts

  • Extracts are poured into glass or PET bottles

  • Bottles are sealed with tamper-evident caps

  • Labels include:

    • Flavor

    • Alkaloid content

    • Suggested use

    • LOT number

✅ Tablets & Capsules

  • Extract powder is pressed into tablets or filled into capsules

  • Units are packaged in blister packs or resealable pouches

  • Each unit is inspected for uniformity and integrity

✅ Flavor Infusion

KOI uses natural flavoring agents to mask bitterness — including:

  • Lemonade

  • Wild Berry

  • Tropical Fruit

These flavors are added during the mixing phase and tested for consistency.

📦 Step 6: Powder Packaging

KOI Kratom powder is packaged in resealable foil pouches designed for freshness and convenience.

✅ Packaging Features

  • Moisture barrier to prevent clumping

  • Oxygen absorbers to preserve alkaloids

  • Stand-up design for easy storage

✅ Labeling

Each pouch includes:

  • Strain name

  • Suggested dose

  • LOT number

  • Expiration date

  • QR code for lab results

✅ Sizes Available

  • 25g

  • 50g

  • 100g

  • 250g

  • 500g

  • 1kg

Bulk buyers often receive vacuum-sealed bags for extended shelf life.

🧠 Step 7: Final Inspection & Fulfillment

Before products leave the facility, KOI performs a final quality check.

✅ Visual Inspection

  • Labels are checked for accuracy and alignment

  • Seals are tested for integrity

  • Packaging is wiped and sanitized

✅ Inventory Logging

  • Products are scanned into KOI’s fulfillment system

  • Stock levels are updated in real time

  • Orders are matched to customer profiles and preferences

✅ Shipping Prep

  • Orders are packed in discreet boxes

  • Insulation is added for temperature-sensitive items

  • Tracking numbers are generated and emailed to customers

KOI offers standard, expedited, and subscription-based shipping options.

🧼 Cleanliness & Safety Protocols

KOI’s facility operates under strict GMP and FDA-adjacent guidelines.

✅ Daily Sanitation

  • Equipment is cleaned between batches

  • Surfaces are wiped with food-safe disinfectants

  • Floors are mopped with antimicrobial solutions

✅ Air Quality

  • HEPA filters are replaced monthly

  • Airflow is monitored for particulate levels

  • Humidity is kept below 50% to prevent mold

✅ Employee Training

  • Staff undergo monthly safety refreshers

  • SOPs are updated quarterly

  • Emergency protocols are posted in every room

🧠 What a Facility Tour Might Include

If KOI offered a public tour, visitors would likely see:

AreaPurpose
Reception & QuarantineRaw material intake and inspection
Lab Testing StationAlkaloid profiling and COA generation
Clean Room ProcessingPowder milling and capsule filling
Packaging LineLabeling and sealing
Extract Mixing RoomFlavor infusion and bottling
Fulfillment WarehouseOrder packing and shipping
Quality Control DeskFinal inspection and logging

Visitors would wear PPE and follow strict hygiene protocols to prevent contamination.

🧠 Sustainability & Packaging Innovation

KOI Kratom is exploring eco-friendly packaging options, including:

  • Biodegradable pouches

  • Recyclable capsule bottles

  • Minimalist labeling to reduce ink usage

They’ve also introduced:

  • QR code-based instructions to reduce paper inserts

  • Bulk refill programs for loyal customers

  • Subscription bundles to minimize packaging waste

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